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semiliquide buffing pastes

MANUAL BUFFING 
 
This buffing system uses manual tools (such as flexible disk in picture 1 or column rolls in picture 2) and is generally suitable for small jobs, pre-assembled items or curved and crooked articles which can not be polished by automatic polishing machines.
A single good quality abrasive paste (a synonymous for the buffing compounds), dilutable by 10-20% in volume, is generally preferred by operators for these equipments.
  
 
 
 
    
Picture 1 - Flexible disk for hand buffing
            
 
 
 
Paste can be solvent or water based. Usually surfaces top finished with polyester coatings are last sanded with 600-800 grain abrasive paper; therefore it is recommended to employ pastes with hard or medium-hard grain, that generally means "abrasive".
On the contrary, surfaces finished with polyurethane coatings are generally final sanded with 800-1000 grain abrasive paper, so that it is recommended to use pastes with medium or medium-fine grain, that means "not strongly abrasive", rather with good polishing properties. 
 
 
 
 
 
 
  Picture 2 - Single "column" roller  
 
 
 
BUFFING WITH 1-2-4 ROLL POLISHING MACHINE
 
Buffing with these machines is an industrial process managed by professional users.
For best results two pastes are generally used (first an abrasive paste then a polishing paste) but a good result can also be achieved by using just one wax, usually with medium-grain properties since it has to be abrasive and polishing at the same time.
It all depends on the nature of the paint and the abrasive paper used before passing the paste.
These automatic polishing machines need one paste at a time for about 30-40 complete (return) go and forward passes. The polishing paste is spread by the help of a brush on the various parts of the surface requiring polishing after having first been diluted (by 10-20% in volume maximum). There is no a fixed number of passes, each operator must decide on the number required drawing on his experience and the equipment available.
 
 
 
 
 
 
 
 
 
Picture 3 - Single roller automatic buffing machine
 
 
 
 
 
 
Sanding is always carried out by crossing the movement of the abrasive paper at right-angles and using sand papers of increasing finesse until 600-800 grain (for polyester) or 800-1000 grain (for polyurethane). The rougher is the paper you use during the last stage of sanding, the more abrasive the paste must be during the first passes.
It is always worthy bearing in mind that the quality and performance of the different types of abrasive paper available on the market can very different.
The pressure of the rollers must be checked constantly to ensure that the temperature of the surface to be polished does not exceed 40 °C (104 °F). When using a single-roll polishing machine (picture 3) the operator needs more time to get the required level of gloss than with a twin-roll polishing machine.
You can easily find on the market polishing machines with four crossed rollers recomended for high productivity (picture 4).
                       



Picture 4 - Four crossed roller machine for high volumes